Stoves called potbelly stoves are as popular today as they were many years ago. They are used in homes, dachas, garages, bathhouses, potbelly stoves are also used to heat greenhouses, and even the Ministry of Emergency Situations uses stoves of this type in emergency situations. You can make a potbelly stove yourself or buy a ready-made factory model. We advise you to read our articles on making a potbelly stove for your garage yourself, as well as about making a potbelly stove for a bathhouse.
There are a huge number of furnace modifications: they are supplemented with water tanks, connected to heating systems (both air and water), and adapted to work on waste oil or sawdust.
Setting the register
You can make water heating using a boiler welded from sheet steel or a coil from pipes with your own hands if you have the skills to work with a welding machine.
When making it yourself, you need to take into account that the thickness of the sheet metal or pipe walls must be at least 3-5 mm. Heating of such a coil will occur slowly compared to thin-walled devices, but its service life will be much longer. Burnout of thin metal walls will lead to a major overhaul of the furnace in which the heating element is installed. In self-made coil designs, an old battery (heating radiator) made of cast iron can be used. To use it as a heat exchanger, preliminary preparation is required: the radiator must be disassembled into sections, washed from the inside to remove scale and rust with appropriate compounds and checked for defects (leaks). Reconnect the serviceable sections, using an asbestos cord impregnated with drying oil as a seal between them. The prepared radiator can be installed in the firebox of a brick or metal stove, either on the side or above the flame. In the latter case, the battery must be located in a horizontal plane.
The welded heat exchanger of a water heating system can have different shapes. If the oven is not planned to be used for cooking, the register or boiler can be made in the form of a U-shaped structure from pipes or sheet metal. So the efficiency of a homemade boiler can be increased by increasing the surfaces heated by the flame. To allow cooking on a stove located above the firebox, a different design will be required. In this case, the containers located on the side surfaces of the furnace and the stove, located as it is usually installed in cooking structures, will heat up.
Long-burning stove bubafonya
A bubafonya-type stove made from a gas cylinder is a potbelly stove only in appearance. The design and principle of its operation are significantly different from a simple potbelly stove.
Scheme of operation of the bubafonya long-burning stove
Furnaces of this type are produced by several industrial enterprises, but they are not cheap. If you have an equipped home workshop and basic skills in welding and plumbing, a bubafonya stove from a gas cylinder is quite affordable to make with your own hands.
Furnace design, its specifics
The important elements of a potbelly stove are:
Furnace compartment. It is located approximately in the middle third of the oven. Designed for burning fuel - wood or coal. Equipped with a door on the side wall of the oven for loading. An ash pan is necessary to collect solid residues after burning wood or coal. It is disconnected from the part for the firebox at the top by grates, which are cast iron rods of a specialized shape. Ash awakens in the gap between them and penetrates into the waste collection tray. At the bottom of the ash pan, a bottom is made of sheet metal 1.2–1.5 mm thick. The container with the coolant is a tank made of sheet metal, filled with water or the rest of the heating agent. This device requires absolute tightness. At the top of the tank there is a hole for the outlet of water, at the bottom there is a return pipe through which the coolant cooled in the heating system is returned. The smoke exhaust duct is installed on top of the stove body; it can be vertical, horizontal or inclined. It is brought out through the wall. For potbelly stoves, in most cases a pipe diameter of 150 mm is used. The supporting part is legs made of profile metal, providing a clearance between the body and the floor of at least 20–25 cm. Under them it is necessary to install a protective sheet of metal with an asbestos backing
This is very important if the heating unit is placed on a floor made of combustible materials.
Pipe coils
The design of this unit depends on the design of the furnace. There are different types:
- With right angles. Such thermal units are made of sheet metal up to three millimeters thick. Naturally, the most technologically advanced pipe coil is made in the form of a jacket located around the combustion chamber. The distance between the walls of the jacket and the furnace body depends on the volume of the heat exchanger. The higher it is, the very slowly the heating of the coolant in it occurs. Often containers are installed on top of the combustion chamber, but in this case the surface for cooking the stove becomes inaccessible.
The quadrangular shape of the stove is most suitable for a potbelly stove
Cylindrical vertical potbelly stove is very cheap
A potbelly stove can be made from a metal pipe needed for a high-pressure pipeline
Lining can be compared with thermal insulation
You can also heat the room with sawdust
How to increase the efficiency of a potbelly stove and create a homemade efficient stove
Considering all the innovative ideas offered on the Internet to turn an ordinary potbelly stove into a super economical device, it is not difficult to come to the conclusion that most ideas come down to the following methods:
- Increased efficiency by using the effect of a pyrolysis boiler;
- Installation of additional screens to create a convection effect;
- Conversion into a long-burning furnace;
- Installation of additional heat exchangers for additional fan blowing;
- Installation of additional elements for accumulating and preserving heat after the combustion process has ended.
One of the most justified methods for increasing the efficiency of a potbelly stove is the option of introducing additional elements into the design. Simply put, converting the furnace into something resembling a small pyrolysis boiler. To do this, 2-3 plates are welded into the upper part of the firebox, which change the direction of movement of combustion products and light gases. A tube with a gate is welded through the furnace body into the cavity between these plates to supply air into the secondary combustion chamber. When the furnace is ignited, the damper closes and the air supply to the chamber stops. After the stove reaches the required temperature and the firewood or briquettes begin to decompose into simple substances under the influence of temperature, the damper opens and air begins to flow into the secondary chamber. Under the influence of temperature and when oxygen is supplied from outside, the light gases in the secondary chamber ignite, and thus the combustion process begins. With such re-equipment, the efficiency of the potbelly stove increases to the maximum, adding another 12-15% to the usual 50-70%.
It is theoretically possible to turn an ordinary potbelly stove into a Burelian, but it is unlikely to work. But increasing efficiency through the use of convection is quite simple - you just need to install additional screens on the side walls. By the way, this is exactly the type of stove that is used in sauna stoves, with the only difference being that in a sauna stove a heater is placed at the top, but here the screens simply contribute to the beginning of the movement of air masses.
To increase the burning time of a potbelly stove, it is necessary to ensure a tight fit of the firebox doors and the vent to the body. In this case, the combustion process can be controlled and maximum efficiency of fuel combustion in the furnace can be achieved.
You can achieve quick heating of the room by installing heat exchangers in the housing. When a small fan blows heated metal, the room will warm up faster, which will have a slight positive effect.
But there are several ways to preserve heat from a potbelly stove. The easiest way is to place a container on the stove and fill it with quartz sand. Only 20-25 kg of sand can keep warm for 12-15 hours. The second option is to build a brick wall from fireclay or red brick around the walls of the furnace. This technique will allow you to retain heat for an even longer time.
Now that we know several ways to increase the efficiency of a conventional potbelly stove, it’s quite easy to decide on the best option and try to optimize the design yourself.
Making a potbelly stove with a hydraulic circuit with your own hands
When installing this type of heating system, you can either build a water boiler into a potbelly stove or create the stove itself from scratch. Thanks to this, figuratively speaking, the process can be divided into 2 stages.
Development of the potbelly stove
Before work begins, drawings are drawn up that include all dimensions of the furnace, and key materials are prepared for working with metal: an inverter unit, a hammer, an angle grinder, as well as pliers and special protective clothing.
When creating a diagram of a potbelly stove with a water jacket with your own hands, it is important to take into account the thickness of the components of the future unit. Once the metal has been cut, we proceed to the next steps:
Once the metal has been cut, we proceed to the next steps:
Combine the bottom with the walls, excluding the front. All parts should be welded at right angles.
Important: It is better to place the bottom of the stove at a level of 25-30 cm from the floor. Likewise, engineered iron legs can reduce the effect of heat on the flooring
A partition is welded into the space between the combustion chamber and the blower. You need to drill several longitudinal holes in it through which the ash will be removed.
The blower opening must be up to 3 cm smaller compared to the blower itself.
- Openings for doors are made on the front wall. After which it can be placed to the key structure;
- Roof protrusions are added to both sides of the front part and doors are installed;
It is better to equip all doors with deadbolts
A chimney pipe is welded to the part on top of the stove. At the end of the work, all parts should be checked for flaws in the seams. If none are found, we proceed to the second stage - adding a hydraulic circuit.
Adding a hydraulic circuit to a potbelly stove
The basis of a similar type of furnace is a pipe coil, which can be constructed from various materials, for example, hollow steel pipes or steel sheets. In addition to the heat exchanger, to create a potbelly stove with a hydraulic circuit you will need:
- Finished furnace body.
- Heating appliances.
- Pipes.
- Sheets of metal.
The system installation process is as follows:
Two holes are made on top of the base of the potbelly stove for the supply and return of water.
Drawing up a drawing of a future potbelly stove with a hydraulic circuit, created on your own, can help make the work easier.
- A water tank is formed from metal or other suitable non-usable materials; the largest space should be allocated for it when compared with the combustion chamber and ash pan. Holes for the pipes are made in the tank, then it is placed behind the combustion chamber. The space is disconnected by a sheet of metal.
- Next comes the process of installing the pipework. It can be one-pipe, two-pipe or manifold.
Important: A two-pipe design is considered more preferable, as it makes it possible to change the temperature using installed taps and provides the same heating, unlike a single-pipe design. The collector is considered very difficult for independent construction
The next step is the methodical connection of pipes with heating devices throughout the house.
It is recommended to install heating appliances under windows. This will increase the heat conductivity of the stove. The design of a potbelly stove with a hydraulic circuit is examined for the absence of holes where water can leak through the circuit.
An expansion tank is installed to the supply line, which will prevent the supply of cold water. Its size is selected based on the volume of water that will be located in the entire system - the tank must be made 20% larger.
Example of a potbelly stove with an expansion tank
With proper construction, the water will heat up in the heat exchanger, pass through the pipes to the heating devices, cool and return to the pipe coil.
We recommend reading in detail about the types of heat exchangers for all this material.
The finished structure can be painted or finished using brick, depending on what appearance the owner prefers.
Video: project of a potbelly stove with a hydraulic circuit
With the help of a potbelly stove with a water jacket, designed with your own hands, you can save a lot on heating a country house. Such a structure can provide the required amount of heat to any room.
Methods to increase efficiency
There are several ways to increase the efficiency of a potbelly stove in the garage and stop freezing. They are complex in varying degrees: from a sandbox to an updated design. All of them are produced without serious financial costs, and improvised means are used for their implementation. Let's consider each method for increasing the efficiency of a potbelly stove separately.
https://youtube.com/watch?v=SNKEQmQMxl4
Changing the chimney
The efficiency of a potbelly stove is directly affected by the shape of the chimney. To ensure that heat transfer does not suffer, the pipe design must meet certain parameters.
The pipe must be vertical. Angles with an inclination of no more than 45 degrees are allowed. If conditions force you to insert 90-degree angles, then you should try to use them as little as possible.
Angle 90, replace with 45
Make the chimney higher
Brick screen around the stove
The brickwork around the device allows you to retain heat and protect yourself and others from contact with hot metal. Properly placed masonry increases heat transfer by about a quarter. When the potbelly stove is heated, the brickwork heats up. After the fuel burns, it will continue to share the collected heat. Experts advise laying bricks not close to each other, but 30 centimeters from the walls of the firebox.
To lay out the screen, you will need a couple of dozen heat-resistant bricks:
- the screen is laid out on clay mortar;
- the first row is laid out according to the intended markings;
- in the second row, ventilation gaps are made the size of half a brick;
- the brick is laid out in accordance with a pre-designed shape and size for the opening;
- A steel strip is attached to the last row for additional fixation.
Improving heat transfer using fuel
A metal stove is heated in different ways: from wood to sawdust with small debris. To improve heat transfer in a potbelly stove, compressed sawdust, briquetted industrial waste and coal are used.
- Compressed sawdust burns out much more slowly - one load is enough for many hours of smoldering.
- Briquettes are made from wood shavings and waste. The pressed composition allows them to smolder for a long time, because they cannot flare up. Briquettes smolder evenly and for a long time, increasing the heat transfer of the potbelly stove.
Sawdust briquettes
It is also worth assessing the traction force. This can be done by looking at the color of the flame. If there is not enough air, the flame turns red and dark stripes appear; if there is too much oxygen, the flames become bright white. The draft, and with it the efficiency of the stove, is normal when the flame is golden-orange. For better traction, you can blow the potbelly stove using a conventional fan.
Sandbox
If you have no desire at all to re-equip your stove, add anything to it, or experiment with different types of fuel, there is the simplest and most economical method. A box is placed on the potbelly stove, in which two buckets of sand are placed.
Place 2 of these buckets in a box on top of the stove.
Redesign of the structure
Steel corners welded on the sides strengthen the device itself and increase the temperature of the furnace. Metal side screens are also screwed on for these purposes.
Craftsmen attach sheets of iron 6 centimeters from the walls of the firebox. This is done so that the heat energy is transferred using convection, due to which air moves between the installed plates and the body of the potbelly stove.
Install protective metal screens
To prevent the heat energy from disappearing so quickly, you can use a metal cassette. It is a cylindrical object welded from a sheet of steel. It is called a cassette because it is inserted into the combustion chamber. A little firewood is loaded into the cassette, turned over and placed in the potbelly stove so that the firewood itself gradually falls onto the heated coals and ignites. While the wood already in the firebox is burning, the remaining wood in the cassette is dried and lights up after the first layers.
Using additional coolant
The stoves are complemented with water tanks and so-called water jackets in order to use them as an additional coolant and save energy.
The water jacket is designed as follows. A U-shaped tank in which water is heated is mounted in the housing. Two pipes branch off from the tank: for supply and processing. The tank itself is fed by tapping into the pipeline.
Care and maintenance of the potbelly stove
The stove will serve you for a long time if you follow the rules for caring for it:
- The condensate collector installed on the chimney must be opened weekly to drain the water.
- at the beginning of the heating period, the chimney must be cleaned of soot with a specialized tool.
- During operation, the stove body and pipe must be constantly monitored for smoke penetration into the room.
- Monitor the condition of supply and exhaust ventilation.
Self-made iron wood stoves can not only be spectacular, but also become a real interior decoration of the room. But do not forget about the need to follow all installation and operation rules.
Tips and tricks
Experienced craftsmen advise installing a potbelly stove in the corner of the garage, and leading the chimney pipe to the opposite side. This way maximum heat transfer is achieved. To prevent heat from leaving along with the smoke, the pipe must be pulled at an angle of 30 degrees. If possible, it is recommended to avoid horizontal straight sections.
The location of the chimney should be stepped. The fewer straight horizontal sections, the better.
A metal sheet is placed under the oven. Installing a potbelly stove in a garage requires supply ventilation and an exhaust system.
A homemade potbelly stove will be a practical addition to any garage. Thanks to the function of uniform heat distribution, you can install the stove anywhere, but experts recommend installing the heating device in a corner.
Registers for a water-heated furnace
When creating a water heating system, a heat exchanger is used. It may be in the form:
- small boiler;
- coil;
- register.
The main advantage is that a standard water-type heating design can be connected to the heat exchanger.
Registers may have different structures. Most often they are made of steel sheets or metal pipes.
A high-quality register should work in such a way as to ensure the highest heating of water and its continuous and uniform circulation throughout the system.
When creating a register, it is necessary to pay special attention to the heating area and a suitable shape that will give better water circulation. It should be noted that a heat exchanger made of steel sheet is easier to use. It is easy to clean from the deposits that have formed, and it is much cheaper in cost.
However, its heat-absorbing properties are not so high. Registers and coils are more efficient since they are made from pipes and provide maximum heating area
It is easy to clean from the deposits that have formed, and it is much cheaper in cost. However, its heat-absorbing properties are not so high. Registers and coils are more efficient because they are made of pipes and provide maximum heating area.
Material selection and tool preparation
The following materials are required to make a potbelly stove:
- body: steel sheets 5 mm thick,
- chimney: pipe with a wall thickness of 3 mm,
- legs: any rolled metal, for example, angle, profiled or round pipe, etc.,
- water heating tank: steel sheets 3 mm thick,
- oven doors with hinges.
A set of tools required:
- grinder with several cutting discs for metal (diameter of the working part - 125 mm),
- welding machine designed for welding current from 200 A,
- hammer,
- pliers,
- metal brush.
Construction of an exhaust furnace with a water circuit
The design consists of two chambers connected by a pipe through which air is supplied. When heated in the lower tank, the fuel forms oil vapor. In the pipe it mixes with air, causing the combustion process to become more intense, and in the upper chamber it burns out. The products of the chemical oxidation reaction of the substance are removed through the pipe.
When making a unit with your own hands, the design is often supplemented and changed depending on the required functions of the product and the material used. The thicker the steel of the body of a homemade oil furnace for mining with a water circuit, the longer the device will last. In addition to sheet steel, unnecessary cylindrical products (for example, gas cylinders) are also used.
About the principle of top combustion
Today, there are 2 types of heaters that use this principle - homemade Bubafonya and boilers from the Lithuanian brand Stropuva. The bottom line is this: solid fuel is loaded inside a combustion chamber made in the form of a vertical cylinder, and then ignited from above. From there, air is constantly supplied to the combustion zone through a vertical pipe ending with a disk weight with air flow distributors.
Reference. It is not known which top-combustion unit was invented earlier - a Lithuanian boiler or a Russian stove. But many domestic manufacturers picked up the idea and began to produce heat generators operating on this principle, equipping them with automation and even forced pressurization.
Actually, the traditional Bubafonya stove consists of only 3 parts, shown in the photo:
- a cylindrical body with a chimney pipe, installed vertically (available with or without grates);
- top cover with a hole cut in the center for the air duct;
- piston - a pipe with a welded “pancake” equipped with ribs at the bottom - air diffusers.
As already mentioned, the chamber is filled with any solid fuel - firewood, sawdust, wood chips or coal. The filling is pressed down by the weight of the piston, and a lid is placed on top of the pipe. The stove is ready for use. Now let's learn more about how it functions:
- After ignition and installation of the weight with the lid, air is sucked into the combustion zone through a vertical pipe due to the draft of the chimney. Coming out from below, under the “pancake”, the flow spreads in all directions thanks to distributors made of steel strips.
- Flue and pyrolysis gases go around the edges of the disk and rush to the upper zone, to the chimney opening. Secondary air also enters here, penetrating into the gap between the cover and the pipe (it is not specially sealed). As a result, flammable gases emitted by wood or coal are burned.
- As the logs burn, the piston lowers until it reaches the bottom or grate, after which a new load of fuel is required.
Scheme of upper combustion of solid fuel
It has been tested in practice that one load of firewood into a firebox made from a standard gas cylinder lasts for about 5 hours, and coal for 10-12 hours. Therefore, Bubafonya is rightfully considered a long-burning stove.
Equipping a potbelly stove with a hydraulic circuit
To remove this significant design disadvantage, such heating units are equipped with an additional heating system.
The purpose of this modification is to increase the overall heat capacity, which will make it possible to maintain a favorable temperature in the room for a longer period and, therefore, to fire the stove less often.
The heating medium is heated directly from the combustion chamber of the furnace. There are several options for this:
- Arrangement of “pockets” on the side walls into which the coolant is poured.
- Installation of a water tank with outlets to a traditional heating system.
- The process of installing a collector around the chimney very close to the stove, passing through which the air is heated specifically from the chimney.
- Installation of a water heater in the combustion chamber of a furnace.
The potbelly stove can be used for traditional heating
When starting to make a potbelly stove with a water heater, the home craftsman focuses, first of all, on the materials available and determines the heating method himself.
The advantages of this heat supply device include its speed. The room can be heated to a suitable temperature too quickly, and maintain the required level for a long time.
The disadvantages usually include the following:
- Such a stove requires continuous attention and timely heating within 24 hours.
- In a house outside the city, where you sometimes appear as a coolant, it is necessary to use antifreeze or mineral oils, preferably transformer oil, but regular oil can also be used. Otherwise, the water will freeze in winter and rupture the parts of the heating system. Repairs in cold weather are unrealistic.
An iron furnace with a water jacket has a high level of efficiency
Types of oil furnaces
Using waste oil, you can make the already discussed pyrolysis furnace. Another type of oil stove made from a gas cylinder is a dripper or long-burning stove. There is a brick at the bottom of the combustion chamber. Above it there is a tube supplying oil (or diesel fuel).
Using a valve with a poppet valve, the oil supply is adjusted so that approximately one drop drips per minute. To start the furnace, a small puddle of oil is poured onto the brick and set on fire, the brick becomes hot, and the next drops burst into flames upon contact with it. Combustion products rise to the top of the stove and heat it.
Furnace design with a water circuit
The classic design of the stove consists of a firebox divided by grates into a firebox and an ash pan, surrounded by walls made of brick or metal. When fuel burns, heat is transferred to the premises through radiant heat transfer from the enclosing surfaces of the furnace. The use of furnaces is usually caused by objective reasons:
- Lack of other types of fuel other than firewood and coal, namely natural gas and electricity of the required power;
- The relative cheapness of firewood in many regions of our country;
The main disadvantage of the heating design is the uneven distribution of heat throughout the heated rooms, as well as the cyclic mode of operation of the heating unit. In addition, the ovens are operated manually.
The introduction of a water circuit into the furnace design greatly improves heating performance. A metal heat exchanger allows you to remove part of the heat from fuel combustion and ensure its transportation through a liquid coolant - water or antifreeze.
Furnaces with a water circuit are divided into 2 types:
- Brick;
- Metal.
Brick kilns are built independently or with the assistance of specialists. Metal furnaces are made from steel or cast iron and can be built independently, but this requires professional skills as an electric welder. Moreover, industrially produced models have better characteristics compared to home-made ones - they are made of heat-resistant steels and are carefully calculated by designers.
Brick kilns take longer to heat up, but they also give off heat over a long period of time. In essence, brickwork partially functions as a heat accumulator.
Metal stoves heat up and cool down at a faster rate. Cast iron stoves are more profitable than their steel counterparts in this regard - cast iron accumulates a significant amount of heat.
Heat exchangers for water circuits of furnaces are usually made of steel. Heat exchangers have a wide variety of shapes and sizes and differ in location. In shape, these can be rectangular containers connected by round or profile pipes, coils, registers, and so on. The thickness of the steel for their manufacture is at least 3 – 5 mm.
In brick kilns, heat exchangers are most often placed in the fireboxes. It is not recommended to place devices in areas directly surrounded by flame, especially in furnaces using coal as fuel. The temperature in these areas reaches high values and the service life of the metal will be significantly reduced. Heat exchangers are placed in the edge zones of the flame and along the path of movement of hot combustion products.
In metal furnaces, heat exchangers are often made in the form of water “jackets” encircling the furnace space of the combustion chamber. In essence, stoves with a water circuit are an analogue of a solid fuel boiler.
Heat exchangers are equipped with threaded pipes for connecting heating system pipelines. Smoke removal is carried out using natural draft, that is, the construction of a chimney is required. The amount of combustion air supplied is regulated by a chimney damper and a damper on the air intake.
It is worth noting that to improve heat removal, smoke ducts are sometimes equipped with a labyrinth type or an additional heat exchanger is installed in the chimney duct for DHW or heating needs. In this case, the aerodynamic resistance increases sharply and a more accurate calculation of the parameters of the chimney will be required - and at a minimum, an increase in its height.
In addition to water heating circuits, stoves can be equipped with additional elements:
- A door with fireproof glass - a fireplace stove is created;
- Hot water preparation tank;
- Hob;
- Oven.
With an increase in the number of options, the dimensions and weight of the oven increase, and the cost increases. Some models of factory-made stoves are equipped with heating elements built into the heat exchanger (with the ability to be removed and replaced). Usually they cannot completely cover the entire thermal power of the furnace and serve as an additional or backup heat source.
Features, advantages, disadvantages of a potbelly stove
Potbelly stove - metal stove
A potbelly stove is usually called a metal stove designed for heating rooms of limited volume. The purpose of the device is to heat up as quickly as possible and transfer heat to the room.
Oven features
The design of a potbelly stove is simple and necessarily includes:
- a housing that combines structural elements and limits the combustion zone;
- combustion chamber;
- ash pan;
- a grate separating the firebox and ash pan;
- fuel chamber screen (smoke circulation partitions), which improves the efficiency of the furnace;
- chimney with an adjustable damper (valve);
- legs;
- cooking hole with lid (if necessary).
The shape and location in space of a homemade potbelly stove depend on the materials used. Gas cylinders, steel cans and barrels, rectangular containers and large diameter pipe sections are used as a basis.
Advantages and disadvantages
One of the advantages is compactness
The advantages of stoves include:
- simplicity of design;
- quick access to working mode;
- reliability;
- unpretentiousness to fuel, which is used as wood, waste from furniture workshops (chipboard and laminated chipboard), coal, waste;
- easy maintenance during use;
- compactness;
- various design options;
- versatility - space heating, cooking, warming up a steam room in a bathhouse;
- ease of installation and mobility - the ability to remove the stove from the room during the warm season and use it for cooking outside;
- safety with proper installation and operation.
The disadvantage of such stoves is their high fuel consumption.
At the same time, the simplicity of the design leads to negative properties:
- potbelly stoves consume a lot of fuel;
- the device is suitable for heating one room;
- for operation it is necessary to regularly add fuel;
- hot gases quickly burn through the chimney and enter the room, which can lead to poisoning;
- the average service life with regular use does not exceed 4–5 years;
- the surfaces of the body and chimney heat up to high temperatures, and accidental touching them causes burns;
- it is impossible to accurately regulate the room temperature;
- It is difficult to choose the combustion mode when cooking food.
Making a potbelly stove is not difficult, so at home such designs are preferred even against the backdrop of all the negative aspects.
Scope of application
You can take a small potbelly stove with you fishing
Functionality, simple design and operation, and low weight allow the device to be used in a variety of cases. A potbelly stove for a dacha, made by yourself, will quickly warm up the room in any weather, and in the intervals between visits to the site does not require maintenance.
A wood stove in a garage runs only as long as needed and does not waste electricity. Potbelly stoves are used for heating temporary buildings, construction sheds and truck bodies. Small devices can be taken fishing and used as a cooking surface or smokehouse.
There is an exception: a brick potbelly stove, built with your own hands, partially serves as a constant source of heat and can be used in rooms where it is necessary to maintain the temperature for a long time, for example, in rooms with farm animals.
Conditions for optimal fuel combustion
How to properly install a potbelly stove in your home to get maximum heat transfer from fuel combustion?
In order for the draft in the stove to be sufficient, the height of the chimney (counting from the stove grate) must exceed 5 mm. If the installation of a potbelly stove is carried out in a one-story house, the roof ridge is located at the highest height. In this case, it is possible to save the maximum amount of heat by placing most of the chimney inside the house. At the same time, the attic (or attic) space is also heated, contributing to the overall heating of the house. The absence of a temperature difference along the length of the chimney will also help stabilize the draft in the stove, which depends, among other things, on the heating level of the chimney.
Why the stove smokes - operating features
Along with the important advantages that contribute to its popularity, the Bubafonya long-burning stove has a number of significant disadvantages:
- requirement for good draft in the chimney, without which it smokes into the room during heating;
- impossibility of reloading firewood until the previous portion burns out;
- in the slow smoldering mode, little heat is released, while the chimney quickly “overgrows” with soot;
- a burning firebox cannot be completely extinguished, since air will still penetrate through the gap between the pipe and the body.
This suggests a conclusion: during operation, the stove requires constant supervision, and the chimney must be periodically cleaned or burned at maximum mode and with high-quality fuel.
Important point. Bubafonya can smoke for one more reason - reloading with fuel. That is, when the user, for the sake of burning time, stuffs firewood into the firebox at the very top, which should not be done. Loading height – 5 cm below the edge of the smoke hole.
What is a potbelly stove with a water circuit? The advantages and disadvantages of a popular stove
A potbelly stove is characterized by high heat transfer and fuel burning rate. These qualities are given to it by the materials from which the firebox is made (cast iron, steel, iron). The potbelly stove quickly flares up and heats up, and if a water circuit is connected to it, then the warm flue gases along the way also manage to heat the water for domestic needs.
When choosing the material from which it is best to make a potbelly stove, you need to be guided by the following indicators:
- Thermal conductivity is the property of metals, liquids and gases to conduct heat through themselves. The faster heat is transferred, the faster the object heats up or cools down. Foam plastic has low thermal conductivity - 0.036–0.050 W/m*C. Taking it in our hands, we will immediately feel that it is warm, because the foam does not transfer heat, but accumulates it. If you take a metal bar, you will feel the cold due to the high heat transfer.
- Heat capacity is the property of a material to accumulate heat. Water has the highest heat capacity, air is in second place, and cast iron, steel and iron are at the end of the list. Therefore, a metal stove heats up quickly and cools down just as quickly. In city houses, central heating radiators are filled with water, which gives off heat for a long time, heating the home.
List of materials used to create a potbelly stove:
- Steel.
- Cast iron.
- Iron.
- Brass.
- Aluminum.
- Copper.
Copper is the most thermally conductive material of all those listed in the table. Its disadvantages are cost and melting point. Aluminum and brass have the same limitations. At high temperatures, a cast iron or steel stove will only turn red, but will do its job, while a copper, aluminum or brass stove will melt.
Potbelly stoves are most often made of steel because it has a high melting point and the highest heat capacity among all available materials
Making a stove from steel, iron and cast iron is justified due to the prevalence of these materials. From the point of view of thermal conductivity and heat capacity, they need fine-tuning. It is more expedient to use the thermal energy of the stove to heat water, otherwise it will simply go down the chimney
To limit heat loss, it is also very important to achieve complete combustion of the fuel.
The ideal way for a potbelly stove to work is when barely warm air comes out of the pipe, and all the energy is directed into hot water supply and heating the house.
Table: advantages and disadvantages of a potbelly stove
As can be seen from the table, a potbelly stove has a lot of disadvantages, so if you decide to install this design, you will have to take into account all its weaknesses.
Calculation of basic parameters (with drawings and dimensions)
High efficiency of a potbelly stove can only be achieved if all the main design parameters are correctly calculated.
Pipe
In this case, the diameter of this element is very important. The throughput of the chimney should be less than the productivity of the furnace firebox, which is the main distinguishing feature of a potbelly stove. This will allow warm air not to immediately leave the stove, but to linger in it and heat the surrounding air.
It is very important to make an accurate calculation for it. The diameter should be 2.7 times the volume of the firebox. In this case, the diameter is determined in millimeters, and the volume of the firebox in liters
For example, the volume of the combustion chamber is 40 liters, which means the chimney diameter should be about 106 mm
In this case, the diameter is determined in millimeters, and the volume of the firebox in liters. For example, the volume of the combustion chamber is 40 liters, which means that the chimney diameter should be about 106 mm.
If the potbelly stove provides for the installation of grates, then the height of the firebox is calculated without taking into account the volume of this part, that is, from the top of the grate.
Screen
It is very important to force the hot gases not to cool, but to burn out completely. In addition, the fuel must burn through partial pyrolysis, which requires extremely high temperatures. A metal screen located on three sides of the stove will help to achieve a similar effect.
It should be placed at a distance of 50–70 mm from the stove walls, due to which most of the heat will return to the stove. This air movement will give the necessary high temperature and protect against fire.
A metal screen located on three sides of the stove will help to achieve a similar effect. It should be placed at a distance of 50–70 mm from the stove walls, due to which most of the heat will return to the stove. This air movement will give the necessary high temperature and protect against fire.
The screen of a potbelly stove made of red brick is capable of accumulating heat
Litter
It definitely has to be there. There are two reasons for this:
- some of the heat is radiated downwards;
- the floor on which the stove stands gets hot, which means there is a risk of fire.
The litter solves these two problems at once. As such, you can use a metal sheet with a projection of 350 mm (ideally 600 mm) beyond the contour of the furnace itself. There are also more modern materials that do an excellent job of this task, for example, a sheet of asbestos or kaolin cardboard, at least 6 mm thick.
You can use an asbestos sheet for bedding under a potbelly stove.
Chimney
Despite all the calculations, gases sometimes escape into the chimney not completely burned out. Therefore, it must be done in a special way. The chimney consists of:
- the vertical part (1–1.2 m), which is recommended to be wrapped in thermal insulation material;
- hog (slightly inclined part or completely horizontal), 2.5–4.5 m long, which should be 1.2 m from the ceiling, which is not protected with heat-resistant materials (1.5 m from the wooden surface), from the floor - by 2.2 m.
The chimney must be vented to the street
Photo gallery: diagrams of a potbelly stove for a garage
The diagram must indicate all the exact measurements. The chimney must be led out onto the street. The potbelly stove can be round or square. The volume of the firebox depends on the presence of grates. The layout of the potbelly stove depends on the material used.
Installation of the system in a finished oven - all the nuances
If the house already has a stove, then only a certain part of it is disassembled and a register is installed. In this case, more frequent fuel supply will be required.
If desired, you can change the number of smoke channels or their direction. However, this is only allowed in the most difficult situations.
All work must be carefully thought through, since after the actions taken it is important to maintain good traction. When dismantling the structure, it is recommended to sketch the location of the masonry
In the future, using this scheme it will be possible to easily disassemble the oven
When dismantling the structure, it is recommended to sketch the location of the masonry. In the future, using this scheme it will be possible to easily disassemble the stove.
If the brick remains in good condition after dismantling the masonry, it can be reused
If it is necessary to replace the material, it is important to select bars of the same quality and shape as the previous ones
Efficiency of using a stove from a gas cylinder in a garage
A potbelly stove made from a gas boiler allows you to burn heat more slowly, processing all the fuel. In this case, you can control the air supply and the combustion process using a special damper. This increases the efficiency and combustion duration. That is why homemade stoves are used in garages, greenhouses, bathhouses, and workshops.
Advantages of the oven:
- Easy assembly. Construction can be completed quickly and easily.
- Independent fuel. The boiler does not require electricity, only solid fuel. In this case, the type of solid fuel does not matter.
- Small dimensions allow the structure to be placed in any corner of the house.
- Easy to use. The mechanism is simple, wood burns for a long time and does not require constant monitoring.
But for the stove to work, good ventilation will be required, otherwise the necessary draft will not arise. The heat capacity of the structure is also not encouraging. This is due to the small area of the boiler.
You can increase the heat capacity by equipping a jacket.
Only dry logs should be used for the stove. The disadvantages include the difficulty of cleaning the structure from soot and ash. But the disadvantages are less than the advantages. At the same time, the equipment of the furnace will not be expensive.
Installation work
For water heating in the garage you will need a set of instruments and parts, including:
- heating boiler;
- metal radiators with good thermal conductivity;
- connecting pipes made of metal or plastic;
- accessories for fastening;
- locksmith tools.
Project development
Before installing the heating system, you need to determine the diameter of the pipes that will connect the radiators. Risers with a large cross-section will increase the flow of hot water to the batteries, increasing the efficiency of the design.
It is worth considering that heating large volumes of liquid will lead to increased electricity costs. The optimal scheme is a balance between the room temperature and the cost of heating. These parameters are also affected by the number of radiators in the insulated garage.
Expansion tank
The design of the garage heating system involves the use of expansion tanks. These items are made from simple plastic containers or large canisters with fill holes cut in the top.
The water circulating in the system constantly evaporates and requires regular addition of liquid, and the steam formed during boiling needs to be removed. The tank is installed at the lowest point of the heating system and at a half-meter distance from the floor.
Boiler
Before installing the boiler with your own hands, you will need to prepare a metal pipe of a certain diameter with a half-meter or meter length. Its extreme end is tightly welded with a metal sheet.
The next step will be assembling flanges for attaching tubular electric heaters and fixing them to the boiler using bolts. To supply the working fluid to the installation, two sections of pipe with the diameter that will be used in the heating system are welded.
Radiators
Heating batteries are attached to the walls of garages using special reinforced dowels. The distance from the floor to the radiator should be at least fifteen centimeters. For effective heating, you need to leave a few centimeters of free space between the walls and the heating elements for air circulation.
The individual structural elements are connected into a system using metal or plastic pipes with special fittings. The seams of their joints and forks require special attention during installation so that leaks do not occur in the future during operation.
Installation
The connection of metal pipes is carried out using a welding machine. Working with polypropylene will require the use of a special soldering iron. Regardless of the material of the pipes, they should be placed on the walls at a slope - this will improve the circulation of liquid.
The water heating system is considered ready after connecting the radiators to the risers and connecting them to the boiler using a rubber hose. Before starting operation, it is recommended to re-inspect the line, search for defects and seal problem areas.
Making a potbelly stove from a steel can
Stock up on a hardened chisel, a hammer, a chimney, a piece of rod with a diameter of 0.6 - 1.0 cm. Prepare an electric drill with a drill one centimeter in diameter. If you have an angle grinder, you will speed up the assembly twice as much.
In one part of the cover, at the very bottom, drill 5 - 7 holes for future traction. Bend a long rod like a snake and with at least four legs. These will be the grates when you insert them into the can.
Straighten the snake inside so that it lies horizontally and firmly just above the holes. Wood will burn on this “grill”, and good air draft will flow through the holes and through the chimney. It will be a combustion catalyst.
For the chimney, use a piece of water pipe, even a used one, with a diameter of 7-8 inches. Near the bottom or at the very bottom, strictly perpendicular to the grates, cut a circle with a chisel or saw with a grinder.
Insert the pipe a few centimeters into it, and secure it firmly from the outside with a clamp on the bolts or weld it to the can. The can-stove is designed for a horizontal position.
Weld the legs to it and place it where the potbelly stove will heat the house or garage. This is a very flammable device, so place it on a metal sheet and at least half a meter away from wooden structures.
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The disadvantage of the stove: you can’t even heat a kettle on it – there’s nothing to put it on. And yet it will be an effective potbelly stove with your own hands, and read about the improvements below.
How to make a potbelly stove with a water circuit
To heat several rooms or premises with a potbelly stove, the stove, first of all, must be made of durable, reliable material.
Ideally, you should consider a material such as sheet steel or brickwork. At the first stage of construction, it is necessary to develop a sketch drawing. First, to do this, you should decide on the placement of the stove. Using a tape measure and other measuring devices, it is necessary to take measurements, after which the dimensions of the structure itself will be calculated. These measurements will form the basis of the drawing.
When the drawing is ready, we begin marking the foundation and laying it.
In order to lay the foundation, it is necessary to dismantle the floor coverings and dig a rectangular pit 40-50 cm deep
The bottom of the pit is filled with rubble, which can be fine brick chips, crushed stone, or sand. The rubble mixture is poured with cement, and it is important to maintain the horizontalness of the pour by checking it with a building level. Several layers of roofing material are laid on the dried layer of cement, which serves as a waterproofing material and a material that prevents the influence of moisture from the soil on the furnace structure
Pedigree with history
The potbelly stove was invented by the bourgeoisie who had not been beaten by the revolution; in the terminology of the victorious proletariat - “former”. Just not speculators-exploiters. Even during the years of Stolypin’s rise before the World War, they transferred capital to the then offshore companies, and when Brusilov’s breakthrough (“Cossacks are five steps from Berlin!”), with the gentle but strong assistance of the agents of the Tsarina and Grishka Rasputin, choked, they rushed en masse to Paris, London, Brooklyn.
The remaining “formers” were, for the most part, highly qualified specialists in various industries and deeply decent people. For this, the proletarians commended them no more than Polygraph Poligraphych Sharikov commended Professor Preobrazhensky. They used it, but under war communism, food and fuel were allocated only according to a mandate signed personally by Lenin.
Fortunately, students and younger colleagues of suitable origin did not let the “former” die. In the film about A. N. Tupolev there is a very truthful episode: the future great aircraft designer, and then still a student, sawing for firewood with another future great aviator - N. N. Polikarpov - in the apartment of the father of aerodynamics N. E Zhukovsky, a tree stolen in the park , and immediately the potbelly stove bursts with heat.
But the potbelly stove was not invented by aviators, but by heating engineers. Russia has long been famous for its stove making. The foreigners who visited it, as one, admired the perfection of Russian stoves, Olearius and Casanova, and climbed into them to examine the device. Casanova writes in his memoirs: “The skill of the Russians in constructing stoves surpasses the skill of the Venetians in constructing artificial reservoirs.” Coming from a Venetian, this is extraordinary praise.
From here it immediately becomes clear that the gluttony of potbelly stoves is simply a consequence of improper design and/or operation. You can’t just steal a tree or a fence; the Cheka doesn’t sleep until they are shot on the spot. The stove had to be created so that the Viennese set would last at least for the winter. And the “former” ones knew a lot about heat engineering and other sciences necessary for the furnace business.
Modern potbelly stove in artistic design
With the beginning of the NEP and the rise of the USSR, the attitude towards the “former”, at least at the top, changed radically. But the potbelly stove did not disappear as unnecessary. Even under Lenin, workers began to be given plots of land in the suburbs for what they called then suburban vegetable gardens. Which are nothing more than the current dachas. And the potbelly stove, economical, simply simple and unpretentious, was just right for the dacha. In what capacity is it most used today?
It was then that the industrial production of potbelly stoves began. True, not for the working class, but for the defenders of the revolution - the Red Army. At the same time, its design was brought to complete perfection, and turned out to be so successful that artistically designed potbelly stoves were exported in large quantities, delivering foreign currency to the USSR, bypassing the sanctions of that time.
Far from the homeland, the potbelly stove did not go unnoticed by the local bourgeoisie. The Finns were the first to begin its industrial production abroad, back in the 20s. And now Canadian, Swedish, Finnish stoves are holding confidently on the stove market, see fig. on right. First of all, thanks to the very moderate, compared to comparable stoves of other designs, price and ease of use.
How to make your own stove with a heating circuit
The main part necessary for installing water heating on wood with your own hands is a heat exchanger. This unit can have a different design: made of pipes (register, coil) or in the form of a closed container (boiler). In any case, its purpose is to heat the volume of coolant contained in it in a short time and send it to the distribution pipes. The hot coolant flows through the pipes throughout all rooms, heating the radiators, and cools back to the boiler. This system is called gravity and can be used to heat small rooms.
If it is necessary to heat a residential building, especially one with 2 or more floors, the circulation of the coolant in the pipes must be forced. For this purpose, an electric pump is installed on the return line. Its purpose is to pump cooled water under pressure into the heat exchanger, forcing it to circulate more intensively and not stagnate in the radiators. The use of a pump is also possible for one-story buildings in order to speed up the heating process of pipes and radiators when igniting the furnace.
So, to install a water heating circuit you will need:
- heat exchanger (boiler, register);
- large diameter pipes for wiring;
- water heating radiators, convectors of any design;
- expansion tank;
- electric circulation water pump;
- welding machine;
- "Bulgarian".
Do-it-yourself stove from a gas cylinder: preparatory work
To create a wood-burning stove from a metal cylinder, you will need to use welding. That is why you should choose a room for work in advance. This should be a well-ventilated room with reliable wiring and constant access to electricity.
You should immediately prepare all the tools for work. You will need a welding machine and a grinder.
The process of making a potbelly stove can last several days. It will be better if the room has a roof. Good sound insulation is welcome, because during work it can be noisy, and this will not please the neighbors.
Materials for creating a potbelly stove:
- Frame. Can be made from an old propane boiler. It is best to choose a large 50 liter cylinder.
- In some cases, the stove may be equipped with legs. For this purpose, sections of pipe, fittings, and metal profiles are suitable.
- Using scraps of rebar you can make potbelly stove handles. A similar handle will be located on the firebox lid.
- You can make the door yourself or buy a ready-made one from cast material. The stove will require 2 doors: for the firebox and for the vent. The first one should be bigger.
Separately, it is worth taking time to prepare the cylinder. First, you will need to bleed the propane from the tank. The operation is performed outdoors. Open the supply tap and wait until the hissing stops.
Next you will need to rinse the bottle. The main thing is to get rid of the unpleasant odor, which is used by the supplier to detect a leak. Bleach is used for washing, and then the structure is washed with water.
General requirements
In the case of installing a heating system with your own hands, the property owner can personally choose the timing and need to turn it on.
Most often, the heating is turned on during repair work, and turned off while the car is being stored.
Safety
One of the main requirements for garage heating is its safety. The room contains a large amount of fuels and lubricants, as well as highly flammable items.
In cooperatives where structures are located end to end, a fire in a separate area can lead to the burning out of a significant area. For this reason, all heating systems must be capable of emergency shutdown in the event of an emergency.
Feasibility
For property owners, the economic feasibility of the methods used is important. If the installed heating system requires significant operating costs, you should think about choosing a different method.
Proper garage heating should be reliable and resistant to temperature changes outside the room. This also applies to energy supply interruptions.
Insulation
The garage heating scheme involves preliminary thermal insulation of the room. Heating unprotected buildings is pointless - the heated air will escape through the cracks of the enclosing structures.
Basic models of homemade potbelly stoves
According to its principles, a potbelly stove is practically no different from models of a special solid fuel device. This is a certain type of very simple stove in the fireplace category. There are also special models that are equipped with hobs and special bath devices.
Material used to make the stove Often, a potbelly stove is made of high-quality steel, but in some cases cast iron can be used. For different types of metal, elements made of natural stone are often used. If cast iron is used, then you should count on low heat capacity parameters; it is very difficult to find and it is not easy to cook. Many people prefer steel for this very reason; it is much easier to work with. Moreover, the thicker the material, the longer it will last. If you plan to make a device for rare use, for example, for emergency situations with the heating system, then make it from simple iron, whose thickness is 1 mm. In the process of making a stove, all factory fittings may well be used. This applies to elements such as grates, the necessary doors, burners and valves. Many craftsmen make them with their own hands using steel.
Shape and material for the body If you want to make a potbelly stove using drawings or photos, you must use the method of cutting a metal sheet.
- In addition, the following elements are used:
- Molding profiles;
- Square shaped pipe;
- Special corners;
- Fittings;
- Rod.
All this is required to make the furnace body rectangular in shape.
Due to the presence of special planes, the case will have ideal ergonomic properties. In other words, the potbelly stove will be as stable as possible, it will be easy to process and cover. The stove can be easily and simply docked with a wide variety of structures, objects and parts. Various metal cabinets and boxes can be used as a base. Often these are cylindrical elements, for example, large-diameter pipes, cans, gas cylinders.
In the process of making a stove with your own hands, you will definitely need to use welding
If the metal is not very thick, the furnace can be made using bolts, screws and a drill. Regardless of the chosen model, it is important to use drawings as the basis for manufacturing, because Despite its relative simplicity, certain instructions for implementing the heating device must be followed.
Calculations of potbelly stove indicators
Thermal engineering calculations of furnaces are the most complex. In construction and manufacturing, such operations are performed by specialized laboratories. For domestic use, they are significantly simplified, leaving only the key indicators of thermal units for independent determination:
- Calculation of the thermal resistance of a room, in other words, the designation of its ability to retain heat. This indicator depends on the material and thickness of the floor and walls, its thermal conductivity, the structural properties of window and door structures. But in any case, heat resistance also depends on the quality of all components.
- Calculation of the cross-section of smoke exhaust channels, since the quality and rate of fuel combustion in the furnace depends specifically on this parameter. If the diameter is larger than good, then most of the heat will be lost without return, reducing the efficiency of the device. On the contrary, an insufficient cross-section can lead to incomplete combustion of fuel and gas pollution in the room. To determine the size of the chimney pipe, an indicator of 2.7 is used in relation to the volume of the furnace firebox. If this figure is 40 liters, then the suitable chimney size will be 40 / 2.7 = 14.8 cm.
The classic size of a metal chimney pipe is 150 mm. In most cases, 15–20% is added to the calculated value. The final adjustment of the draft in the furnace is carried out using a damper, which makes it possible to perfectly adjust the cross-section of the chimney. It must be said that the amount of thrust will depend not only on the diameter, but also on the weather, so the use of a gate is considered necessary.
The height of the chimney is of priority. There is a limiting parameter - its total height should not be more than 5 meters counting from the point of exit from the combustion chamber. The level of elevation above the roof depends on the location in relation to the ridge.
It is fundamentally important to determine the dimensions of the chimney correctly
Determining the volume of fuel fill
For the potbelly stove to operate efficiently, it is important to load the optimal amount of fuel into it, and for each type of fuel it is necessary to find its own indicator. If you overload the furnace, there will be too many combustion products and they will block circulation; if you underload, there will be few of them, which also makes circulation impossible.
The volume of the bookmark is selected as follows:
- fuel is collected in a bucket,
- take a handful from the bucket and, placing it in the firebox, set it on fire,
- add fuel in small portions until the initial section of the hog is cherry red hot. Now they estimate how much fuel is taken from the bucket - this is the minimum volume of the stowage,
- continue to add fuel (the portions must be increased) until the dimensions of the hot section reach 80%-85% of the length of the “hog”. At this moment, the volume of fuel taken from the bucket will correspond to the maximum fuel load.
The test is carried out in moderate lighting: if during the day, then in cloudy weather (winter), if it is clear outside, then in the late afternoon. When loading high-calorie fuel (pellets, anthracite), the hot area sometimes takes the form of a ring with different widths, occupying different positions along the length of the hog.
Then the volume of the bookmark is determined as follows:
- maximum: the section of the hog farthest from the furnace is hot for 1/3 of its length,
- minimal: the hot zone is located in the middle and is 3-4 palms long.
Why increase efficiency?
The compact dimensions of the stove mean that the surface that heats up during operation is small. Not much heat flows outside and the room quickly cools down. Sometimes it seems that the return from the potbelly stove is weak.
To help it increase efficiency, several tasks are solved:
- the duration of combustion and smoldering increases;
- a sufficiently high combustion temperature is ensured;
- a high level of traction is achieved.
Standard potbelly stove efficiency
We can talk about the efficiency factor in relation to a potbelly stove in a conditional manner. This parameter is approximately 65-70%.