Types of roof insulation - choosing the best material

General requirements for thermal insulation for roofs

The selection of optimal insulation for the roof is carried out according to a number of criteria.

• Coefficient of thermal conductivity. For most modern thermal insulation materials, this figure is below 0.04 W/m·K. This is quite enough to use a small layer of thermal insulation, even in the harsh domestic climate.
• Density. The indicator is inversely proportional to the thermal conductivity coefficient. How close it can be placed to building structures depends on the density of the thermal insulation material. The absence of cracks prevents the appearance of cold bridges, the formation of condensation, and damage to insulation and building structures.
• Weight. Quite a wide range of indicators from 15 to 300 kg/m². When insulating a wooden or prefabricated panel house with a pitched and mansard roof, it is recommended to use lightweight materials so as not to have a critical impact on the load-bearing structures. More durable structures made of solid brick, reinforced concrete monolithic and prefabricated structures can withstand significant loads. They use heavier insulation.
• Moisture absorption. Absorption of condensed or atmospheric moisture by insulation reduces its thermal insulation parameters. For such materials it is necessary to provide a waterproofing and vapor removal system.
• Vapor permeability. A complete lack of vapor permeability can lead to stagnation of warm, humid air and the formation of mold. High vapor permeability will reduce protection from cold air masses and require additional wind insulation.
• Flammability. For structures made of wood, it is better to choose non-flammable thermal insulation materials. However, even brick and concrete buildings have pitched roofs, in most cases made of wood. For flat roofs made of concrete slabs, the use of combustible insulation is quite acceptable.
• The degree of shrinkage and the ability to maintain the original shape. Due to the deformation of the material during operation, voids and cracks can form, and on steep pitched roofs, distortions can occur, reducing the effectiveness of thermal insulation.
• Soundproofing. A key parameter, especially on “noisy” roofing materials: metal profiles, metal tiles, etc. Reduces background noise during rain and hail.
• Easy to install. An important parameter that allows you to carry out some or all of the roof insulation work yourself. In addition, important qualities are: the need to use specialized equipment, as well as the formation of residues that cannot be used.

Is the most popular one suitable? - Styrofoam

It is worth mentioning that by foam plastic we mean both ordinary, white polystyrene foam (PSB-15) and extruded polystyrene foam, the density of which can reach 35-45 kg per cubic meter.

So, PSB-15 is not used for flat roofs. Although it is much cheaper, it can still be damaged when installing insulation by simply stepping on the sheet. In addition, the foam is made without a quarter. But, for example, penoplex has special grooves at the edges that are fastened together and create one indestructible layer of insulation on the plane.

The ceiling of a cold roof is often insulated with foam plastic in the frame when it is laid between the joists. For the same purposes, more moisture-resistant polystyrene foam is used, which, by the way, has much greater compressive strength.

The issue of using this material for a residential floor under the roof was discussed separately, and this is generally a whole topic.

Thermal insulation materials start with polystyrene foam. But, alas, it does not qualify for the title of best insulation for roofs. That's why they mentioned it at the very beginning. Further - more interesting. [flat_ab id=”34"]

Types of thermal insulation for roofs

Conventionally, all insulation materials can be divided into natural and synthetic. Their environmental friendliness and efficiency largely depend on this parameter. In this review we will not touch on exotic thermal insulation made from reeds, reed or straw mats.

Glass wool

It has a fibrous structure; inorganic raw materials, also used in glass production, are used for production. Glass wool is resistant to mold, mildew and rot. One of the few insulation materials that does not harbor rodents. It has high heat and sound insulation parameters combined with an affordable cost. Disadvantages include the need to use personal protective equipment during installation, as well as the need for careful isolation from residential premises - as a rule, a vapor barrier film is used for this. Thermal conductivity – 0.035-0.044 W/mK.

When installing glass wool, it is necessary to use personal protective equipment: tight overalls, gloves, goggles, respirator PHOTO: lh3.googleusercontent.com

Mineral wool, basalt wool

Basalt (stone) wool is actually mineral wool, but with improved manufacturing technology and higher quality raw materials from volcanic rocks (basalt, diabase). It is more resistant to mechanical loads. The material is more durable than glass wool. Produced in both rolls and slabs. The recommended density for insulating non-load-bearing roof structures varies from 30 kg/m³ to 40 kg/m³. For flat roofs that are loaded but not in use, it is better to use denser grades of 45-60 kg/m³. With appropriate strengthening and waterproofing, they can withstand technical movements and snow regulatory loads. Thermal conductivity – 0.032-0.048 W/m K

Mineral and basalt wool are visually difficult to distinguish from each other for a non-professional. When purchasing, request a certificate of conformity PHOTO: i.ytimg.com

Important! The service life of mineral wool, according to manufacturers, is 25-30 years. Basalt is a little older – up to 35 years old. However, in harsh climatic conditions it is much less and for roofing structures it actually lasts no more than 20 years. After which the effectiveness of thermal insulation begins to decline sharply.

Ecowool

The material consists of specially processed cellulose, usually recycled paper, an adhesive mixture with antiseptic and flame retardant additives in a ratio of 81% to 19%. Externally, the insulation is a loose mass of dry flakes. Manufacturers position the material as a universal, and most importantly, environmentally friendly means for insulating all building structures of the house.

The process of laying ecowool in niches of the roofing structure PHOTO: fasad-exp.ru

It is used for insulating attics and backfilling attic floors - horizontal non-load-bearing surfaces (between joists) and used attics. Blowing technology is used to insulate rafter structures. Using special equipment, ecowool is blown into the space between the rafters or joists.

Expert's point of view

Dmitry Kholodok

Technical director of repair and construction

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“Despite the manufacturers’ assurances, the material shrinks quite a lot, especially in vertical and inclined structures.”

Styrofoam

To insulate attic structures and roofs, two types of foam can be used:

1. For pitched - ordinary polystyrene foam PPS-25...PPS-35;
2. For flat - extruded foam plastic (penoplex), with a density from 32 kg/m³ to 45 kg/m³.

The thermal conductivity of the entire class of insulation based on polystyrene foam is 0.38-0.41 W/m K. The advantages of this material include:

• durability, while performance properties are not lost throughout the entire service life;
• resistance to mold, mildew, rotting, and corrosion processes;
• completely hydrophobic - does not get wet and practically does not absorb moisture;
• light weight - no need to strengthen supporting structures;
• the ability to cut with a simple knife, the low elasticity of the material allows for quick installation;
• good sound insulation characteristics;
• affordable cost - one of the cheapest thermal insulation materials.

Typically used for insulation of roof structures in open installation technologies, when all layers of the roofing pie are mounted outside the building PHOTO: teplo.guru

Disadvantages of polystyrene foam and insulation based on it:

• release of carcinogenic substances. Depending on the specifics of the production process, they may exceed the norm, so when purchasing, you must request an appropriate certificate from the seller;
• high flammability combined with the active release of toxic substances during combustion;
• complete tightness - insulated structures become vapor-tight, therefore attic and attic spaces insulated with foam plastic require a forced ventilation system.

When using polystyrene foam as insulation, there is no need for additional vapor barrier PHOTO: utepleniedoma.com

Related article:

Penoplex: technical characteristics. By selecting slabs of suitable thickness, you can ensure a sufficient level of thermal insulation of walls, floors, and ceilings. Let's talk about this insulation in more detail in our review.

Penofol, penotherm

This thermal insulation material is a composite based on low-density polyethylene foam and one (Penofol) or two (Penotherm) layers of foil. The thermal conductivity of such insulation, compared to thick-layer materials, is not so high and amounts to 0.049 - 0.053 W/m K. However, the insulation effect in attic rooms appears due to the reflection of infrared radiation into the room. To do this, the insulation is mounted with the reflective side facing the living space. And between it and the inner surface of the rough coating a technological gap of 3-5 cm is formed.

When laying penofol or penotherm, all joints between the canvases are sealed with special metallized tape PHOTO: i.ytimg.com

Polyurethane foam

The use of polyurethane foam as insulation for attic and roof structures involves the use of the spraying method. Thanks to this method, a seamless layer is created that does not require compaction, sealing of cracks and cross-laying of slabs. Has the following parameters:

• thermal conductivity coefficient 0.029 - 0.041 W/m K;
• density 70 kg/m³;
• durability up to 30-35 years without reducing basic qualities.

Using polyurethane foam as insulation under roofing material PHOTO: orchardo.ru

To spray polyurethane foam, you need to have special, expensive equipment, thanks to which the insulation of roof structures is carried out in a few hours. In addition, the cost of insulation itself is much higher than that of conventional polystyrene foam.

Spraying can be carried out along the base of the roof without additional water and wind insulation PHOTO: i.ytimg.com

Important! By analogy with polyurethane foam, a technology for spraying mineral wool was developed - “cotton blanket” (blowing). This method has all the advantages of polyurethane foam spraying, but is environmentally friendly.

The process of applying “blown-in” mineral wool PHOTO: ekassiltinasana.lv

Expanded clay

Environmentally friendly thermal insulation material consists of small balls of baked clay. It has extremely low moisture absorption, is non-flammable, and vapor permeable. The thermal conductivity coefficient of expanded clay, depending on the fraction, is 0.1 - 0.18 W/m·K, with a density of 250 to 800 kg/m³. As can be seen from these indicators, expanded clay has rather mediocre thermal insulation parameters. Therefore, to obtain the desired insulation effect, it must be used in a thicker layer. As a rule, it is used as a filler for cement screeds on horizontal roof surfaces.

Unused attics are insulated with expanded clay using the bulk method PHOTO: 1nerudnyi.ru

Sawdust

In its effect, as well as in the composition of thermal insulation, roof insulation with sawdust almost completely replicates ecowool. However, if ecowool is treated with boron to obtain resistance to rotting and burning, then it is not recommended to process sawdust. In this regard, such insulation requires particularly careful hydro- and vapor barrier. Sawdust is susceptible to rotting and fungus, so the attic space must have good ventilation.

Using sawdust for roof insulation when repairing roofing PHOTO i.ytimg.com

As a rule, sawdust is laid on horizontal surfaces in the structure between the joists or on pitched roofs with a small angle of elevation. At the same time, the shrinkage coefficient of the material is minimal. Another undoubted advantage is the availability of insulation. As a rule, it is used by those who produce them as a result of various woodworking processes.

Laying sawdust PHOTO: i.ytimg.com

What is stone wool and how is it produced?

The method of making basalt wool itself, as they say, is borrowed from nature. When scientists studied a volcanic eruption in the Hawaiian Islands, they noticed the formation of thin threads that gathered into structures like cotton wool. This material was called quite funny - “Pele's hair”, and they tried to repeat the same process in modern construction.

This is how factories today simulate a volcanic eruption in special furnaces: the temperature reaches 1500°C, causing the rock to melt. Then the rocks are simply pulled out into fibers, and they are already connected with binding components into cotton wool of the desired consistency and shape. And most often such binders are synthetic.

After this, the compressed fibers are placed in a polymerization chamber. There, the fibers harden at a temperature of 200°C and form the final product, which is cut into rolls, slabs and mats. Next, they are packaged in a special shrink film:

Thanks to all this, modern stone wool is a heat-insulating material with a chaotic fibrous structure. This direction is given to the fibers by a pendulum spreader, which lays the fibers in several multidirectional layers. After this, the material is fed into the corrugator, and it already presses the wool into a certain carpet, with a clearly measurable density.

As a result, the resulting heat insulator has the following properties:

Basalt wool has always been in demand, even in times of crisis. From year to year, its sales increase by 7-9%. At the same time, competition between manufacturing companies is quite fierce, and many enterprises, in order to keep their product on the market, begin to enlarge (a good example is Isorok).

The leaders so far are TechnoNIKOL, which accounts for about 20%, and Rockwool, with a share of 20%. In total, there are currently about fifty factories in Russia that produce insulation in the form of stone wool.

Comparison of main technical and operational characteristics

To facilitate the selection process, all the main parameters of thermal insulation materials that can be used for roof insulation are summarized in one table:

Table 1. Main parameters of thermal insulation materials

Continuation of table 1.

Leading manufacturers

• Rockwool. The corporate headquarters is registered in Denmark. Production centers in many countries of the world, including Russia. The products are of high quality at a reasonable cost. Produces mainly mineral and basalt wool in a wide range.

Rockwool roll insulation with a foil surface is especially popular PHOTO images.ua.prom.st

• Knauf. German company with production facilities in Eastern and Western Europe. Offers a wide range of construction products, including thermal insulation. In the production of mineral wool, phenol-formaldehyde resins are not used.

The Knauf product range includes mineral and basalt wool, used for heat and sound insulation PHOTO: fb.ru

• TechnoNIKOL. Domestic manufacturer of basalt and mineral wool for insulation and sound insulation. The most popular line of high-density mineral wool boards.

The product range includes both mineral wool and insulation based on polystyrene foam PHOTO: tn.ru

• Isover. Subsidiary of the Saint-gobain concern. Engaged in the production of basalt and glass wool in a wide range. The range includes roll and slab insulation, as well as shells for thermal insulation of pipes.

Types of Isover mineral wool insulation PHOTO: fccland.ru

• Ursa. Roll insulation based on glass wool. Acrylic is used as a binder, preventing excessive fragility of the fibers. The structure of the insulation is rigid with high elasticity.

Ursa produces mineral basalt wool in a wide range of standard sizes PHOTO: interiorfor.com

Using mineral wool with different densities

Let's look at the density of mineral wool using a few examples. That is, we will designate for which structures, what class of insulation should be used.

For facade

Wall insulation with mineral wool is carried out in two ways:

1. Under plaster . Here the insulation is installed, a reinforcing frame is laid on it, on which the plaster solution is applied. It turns out that the heat-insulating layer bears the weight of the plaster layer. And this is sometimes quite a significant load. Therefore, in this case it is recommended to use mineral wool with a density of 100 kg/m³.
2. Ventilated facade . This is a frame structure made of wooden beams or metal profiles, which is attached to the wall of the house. Thermal insulation material is laid between the sheathing elements. It turns out that the latter does not bear any load. This means that material with a density of up to 100 kg/m³ can be used here.

Mineral wool inside a ventilated facade Source tn.ru

Insulation of walls from the inside

Here, in principle, the same option as for facade planes. Only instead of a ventilated facade, they use a sheathing that is attached to the wall. For this type of insulation, it is better to use mineral wool in rolls or mats with a density of 40-60 kg/m³.

Choosing the type of insulation for the roof

The priority in requirements for insulation is set by the customer himself or the contractor company based on the following data:

• roof parameters, which include the steepness of the slope, the complexity of the design, the area, the thickness of the rafter legs and the material of their manufacture, the type of roofing material;
• passing through the roof of building structures and utilities;
• climatic conditions: amount and type of precipitation, average annual and peak negative temperatures;
• features of delivery, storage and installation;
• environmental friendliness;
• financial opportunities.

The photo below shows the types of thermal insulation materials for pitched and flat roofs.

PHOTO: i.ytimg.com

PHOTO: welltonpro.com.ua

PHOTO: i.ytimg.com

PHOTO: penopoliuretan.in.ua

PHOTO: plusteplo.ru

PHOTO: teplo.guru

Calculation of mineral wool thickness for roofing

The thickness of mineral wool for roof insulation is calculated based on the region in which the house is located. It all depends on climatic conditions. The calculation can be done using an online calculator - this is the easiest way. Many mineral wool manufacturers provide this opportunity on their Internet resources. Don't worry, the calculations are accurate.

In addition, you can independently calculate the thickness of the thermal insulation, but you will have to take into account many factors:

• standard coefficient for your climate zone;
• thickness of the enclosing structure - separately for each layer, including non-ventilated air gaps;
• lambda of thermal conductivity of the material of each layer of the enclosing structure.

To begin with, the actual thermal resistance of the enclosing structure is calculated. To do this, its thickness in meters is divided by the lambda of the thermal conductivity of the material. If the structure is multilayer, then the operation is performed for each layer separately, and the results are summed up. Then you need to calculate the difference between the actual and nominal thermal resistance of the roof. The difference is the heat loss that needs to be compensated by insulation. Therefore, to find out the thickness of the thermal insulation, you need to multiply its lambda thermal conductivity by the difference between the actual and nominal thermal resistance of the roof. Please note that the result will be in meters. You need to add at least 10% to the resulting figure.

Modern non-volatile heating boilers operate in autonomous mode, so they can be used even far from civilization.

A useful article about AGV gas heating boilers is here.

Consumer Reviews

Review of Linerock “Light effect” insulation:

More details on Otzovik: https://otzovik.com/review_1208058.html

Linerock Light effect

Review of ISOROC mineral wool thermal insulation:

More details on Otzovik: https://otzovik.com/review_7134354.html

mineral wool ISOROC

Another review about ISOROC mineral wool thermal insulation:

More details on Otzovik: https://otzovik.com/review_3951910.html

Review of Penoplex thermal insulation boards:

Read also:  Insulating a panoramic balcony and loggia: step-by-step instructions

More details on Otzovik: https://otzovik.com/review_3959072.html

Penoplex slabs
Penoplex slabs
Review of ISOROC mineral wool thermal insulation:

More details on Otzovik: https://otzovik.com/review_5193087.html

Summing up

Experienced builders recommend using slab and roll insulation based on basalt wool to insulate the roof. Provided that hydro- and vapor barrier technology is followed, it can last at least 30 years without reducing its basic performance qualities. The use of polystyrene foam increases the fire hazard level of the structure. And the so-called “ecological” insulation materials are unreasonably expensive and not very effective.

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Water absorption

Moisture is the main enemy of insulation; when saturated with water, the material loses its thermal insulation properties. Polymer insulation materials (EPS, PPS) have the lowest water absorption. Stone and glass wool have the highest rates. If the waterproofing or vapor barrier is damaged, mineral wool may become unusable.

Ecowool does not depend on water absorption, since the fiber structure of this material differs from mineral wool. If with mineral wool moisture fills the space between the fibers, then with ecowool the liquid is absorbed into the fiber itself.